7a: Personnel
Graduate managers and engineers :
5
Diplomated or skilled engineers :
11
Quality control personnel :
3
Administrative employees :
3
Production workers :
57
Welders qualifications for welding process:
SMAW (all positions) :
19
(welders qualified for the most well-knowed and advanced method of welding)
7b. Design
Our technical department is in the position to prepare outline and workshop drawings from whatever specification.
From the performance data required, our engineers can design and guarantee the following items, using computerised systems for Process and Mechanical Design and for drawings (CAD):
- Pressure Vessels;
- Heat Exchangers;
- Fired Heaters;
- Boilers;
- Fabricated Piping;
- Skid Mounted Units;
- Towers and Columns;
- Anti pollution Boats “GABBIANO”
- Motor yachts (Steel and Aluminium);
- Sailing yachts (Steel and Aluminium).
Also the process design is supported by computerised Systems:
- HYSYS Process Simulation Software
ASPENTECH
- Shell/Tube Heat Exchanger Thermal Design
HTFS
ASPENTECH
- Air Cooler Thermal Design
HTFS
- Glycol Dehydration
IHRDC
- Glycol Regeneration
IHRDC
- Reciprocal Compressors
IHRDC
- Centrifugal Pumps
IHRDC
- Facility Piping
IHRDC
- Two-phase Separators
HTFS
IHRDC
- Three-phase Separators
HTFS
IHRDC
- Oil Treaters
HTFS
IHRDC
- Desalting
IHRDC
- Crude Stabilisation
IHRDC
- Acid Gas Removal
IHRDC
- Treating Oil Form Produced Water
IHRDC
- Fuel Systems
HTFS
IHRDC
- Fired Heaters and Hydrate Control
HTFS
IHRDC
- Heat Transfer Systems
HTFS
IHRDC
- Waste Heat Recovery
IHRDC
- Controllers & Control Theory (manual only)
IHRDC
- Pressure Instrumentation
IHRDC
- Temperature Instrumentation
IHRDC
- Flow Instrumentation
IHRDC
- Level Instrumentation
IHRDC
- Control Valves
IHRDC
- Safety Shutdown Systems
IHRDC
- Wellhead Shutdown Systems
IHRDC
- Piping Stress Analysis
CAESAR II
Our Company is qualified to furnish units manufactured according to the following Codes:
ASME – API – TEMA – BRITISH STANDARD – ISPESL/V.S.R.
FF.SS. – R.I.NA. – ACAI – SNCT – CODAP – AD MERKBLATT SHELL MESCH DEP
7c. Factories Location
1. FACTORY IN S.GIUSEPPE - TREVISO:
Postal address:
Via Mercato Ortofrutticolo, 5
31100 TREVISO, Italy
(near main office building)
- Approximate total plant area: 20.000 sq.mt.
- Building area: 7.200 sq.mt.
2. FACTORY IN CASALE SUL SILE - TREVISO
Postal address:
Via Valli, 15
31032 CASALE SUL SILE (TV)
- Approximate total plant area: 85.000 sq.mt.
- Building area: 6.500 sq.mt.
7d. Transport and Shipment
1.I.M.S. can easily build up items up to 6500 mm of diameter and 100 meters long thank to its dock along Sile river in Casale sul Sile Factory.
The dock is equipped with a special crane having 550 tons max lifting capacity, by means of which is possible to load in Sile river our own barge and along the river to reach Venice port for sea shipment.
Otherwise a spur tract is available in our S. Giuseppe plant for the railway transports, or a lot of trucking facilities for road transports.
2.Sea transport facilities:
- No. 1 Barge having an overall length of 64 mt., 8 mt. large, with a maximum load of 1200 tons;
- No. 1 Barge having an overall length of 33 mt., 6,9 mt. large, with a maximum load of 500 tons;
- No. 1 Towboat 600 HP;
- No. 1 Towboat 300 HP.
7e. Workshop Cranes
Casale sul Sile - (Treviso) Factory:
TYPE
NUMBER
CAPACITY
POWER
Harbour crane
1
550 mt. tons
hydraulic working
Bridge cranes
2
100 mt. tons
electric
Bridge cranes
3
10 mt. tons
electric
Coles truck crane
1
45 mt. tons
-----
Fiat truck crane
2
5 mt. tons
-----
Lifting Devices
2
600 mt. tons
hydraulic
S. Giuseppe - (Treviso) Factory:
TYPE
NUMBER
CAPACITY
POWER
Bridge cranes
8
10 mt. tons
electric
Bridge cranes
2
8 mt. tons
electric
Bridge cranes
3
5 mt. tons
electric
Coles truck crane
1
40 mt. tons
-----
Truck crane
1
8 mt. tons
-----
7f. Manufacturing Equipments
Forming equipment:
Hydraulic press: 1,6 mt. x 2,2 mt. - Piston type
Capacity: 400 tons
Cutting equipment:
Max capacity
Number
plate shears
12 mm.
4
plate edge planner
3
oxyacetylene cutting unit
300 mm. carbon steel
2
plasma cutting unit
70 mm. stainless steel
2
power cutting
20 mm.
2
saw
18 mm.
2
end mill
60 mm.
2
Plate rolls:
- Type: automatic no. 3 units
- Plate thickness 120 - 20 - 10 mm. (cold) - 200 mm (hot condition)
- Length 27 mt.
- Width 3200 - 2600 - 3000 mm.
Tube and Pipe Bending Facilities:
- no. 1 Automatic unit with program - max O.D. 60 mm
- no. 1 Normal unit - max O.D. 115 mm
- no. 1 Normal unit - max O.D. 90 mm
Welding Equipment:
- welding machines no. 40 rectified A.C. - 0-600 Amperes
- welding machines no.10 D.C. - 0-300 Amperes
- welding positioner no. 70 automatic 3 HP power
- welding positioner no. 1 400 tons
- shell turning rolls no.4 2 HP power
- no. 6 submerged arc units for main seams
- no. 1 submerged arc units for sphere welding
- no. 5 submerged arc units for nozzles welding
- no. 1 submerged arc unit TANDEM, suitable for narrow gap welding up to 350 mm thk composed by:
no. 2 LINCOLN AC/DC 1000 generators and automatic control system of welding position
- no. 3 plasma unit
- no. 4 TIG units
- no. 6 MIG units
- no. 1 elettroslag welding unit for strip welding overlay 30 mm
- no. 2 elettroslag welding units for strip welding 60 mm
Machine Tools:
- no. 3 radial drilling machines
- no. 8 upright drills
- no. 1 CNC turning machine, diameter over bed 560 mm
- no.15 horizontal lathes, of various dimensions for diameters up to 500 mm
- no. 1 face lathe, for diameter up to 5000 mm
- no. 1 boring mill, for diameters up to 1800 mm
- no. 3 gap crank presses - max dia. 3600 mm - hole max dia. 80 mm
- no. 2 punches max thickness 30 mm.
- no. 2 CNC working table with high speed drilling facilities.
Heat Treatment Furnaces:
a)Factory in S.Giuseppe:
Inside dimensions: 4,6 x 4,6 x 25 meters
Thermocouples: no 12 recorders according to ASME requirements
Max. temperature: 680 °C
b)Factory in Casale:
1) Inside dimensions: 8,5 x 9,5 x 40 meters
No. of Gas heat generation units: 2
Thermocouples: no.40 recorders according to ASME requirements
Max. temperature: 670 °C
2) Inside dimensions: 25 x 9,50 meters H = 5,50
Max temperature: 900°C
no. of gas burners: 4
thermocouples: no. 6+6 recorders according to ASME requirements
7g. Non-destructive and Destructive Testing Equipments
- no. 2 X-ray sets: MT-250/4 250 KV 4mA
- no. 1 X-ray set : MONOGIL-350/6 350KV 6mA
- no. 1 X-ray set : ROUNDIX 300KV 5mA
- no. 1 Cobalt Isotope: 3700 GBq
- no. 1 Iridium Isotope: 1480 GBq
- no. 1 Magnetic prod set CGM Magiscop 2500/2000
- no. 1 Magnetic Yke set NDT Silver Yoke
Units for ultrasonic tests Gilardoni production Dye
Penetrate equipment - CGM production
Macrography unit.
Micrography unit
Impact test units - temperature range +20/-120°C
Tensile and bending test unit, capacity 50 tons
Galdabini production
Galdabini pendulum with 30 Kg. ram
Durometer - Galileo production
Metallographic microscope
Pumps for hydraulic testing max capacity 600 Ate
Various pumps for pneumatic testing capacity 8 Ate
Diagram recorder for hydraulic tests: time/pressure
7h. Field Erection
We are in the position to supply qualified personnel and suitable equipments for field erection supervision, scheduled according to involved job requirements.